You will need to continue this set of steps in a cycle until the engine starts. Air is critical for the proper functioning of the Gator. His scripts have aired for more than 15 years on radio stations across North America. The spark plug wires will be at the top side of the engine. In this video below, you will see how to troubleshoot a John Deere Gator that will not start: It is important to remember that when the lever is in the choke position, the choke plate must be completely closed, and when the lever is in a full-throttle position, the choke plate needs to be completely open. Could this be electrical? Its just what you need to work in the most rugged terrains. The consent submitted will only be used for data processing originating from this website. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. All in all, the solution to a dead battery is either repair or replacement of the battery. Remove the battery access panel. !Come along as I do a complete service on this gator, and some unexpected expens. Slide the clamps toward the filter and tighten. If this is your first visit, please click the Sign Up now button to begin the process of creating your account so you can begin posting on our forums! Check the fuses to see if any are blown. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. Where are the fuses located? I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Email me if you have any questions or input. When I try turning it over it has carburetor backfire, - Answered by a verified Technician Make sure that the gear shift is in neutral before you start the Gator. Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. I have a TX gator WOTURFD00588xx. Raise the cargo box. I put some old gas Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Screw-in the tank cap and check for a vent hole at the top of this cap. I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. Put Gator in drive and Gator would not start. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. A damaged car battery should be checked by a technician. Slide the clamps away from the filter and remove the filter. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. Continue with Recommended Cookies. Next, you slide the clamps toward the filter and tighten it. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. Yes there is a spark. In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. If you find any fuse blown, replace them, and try starting the vehicle. This can occur as a result of a faulty triggering mechanism. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. But a reading above 12.45 volts is okay and can last a long while. This can be due to a locked up or damaged engine. I have a deere gator 4x2. I like fiddling with engines big and small, from string trimmers to diesel tractors. Dirty or loose connections will require cleaning and replacing the connectors. Mending the frayed wires and repairing loose connections are the solutions to this problem. Unplug your charging mechanism when your power monitor shows a full charge. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. Sounds like the only thing you haven't tried is the coils, they can be OK till it warms up and then start to degrade. (Updated). Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. Replace the access panel and try starting the Gator. I can jump the solenoid but it just spins the starter and doesn't engage. Most models wont even turn over when in gear but Ive encountered some older models that do. It forms part of the system that allows a car to crank up. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. A 250 rpm is the minimum requirement for the engine to start properly. A blown fuse may also be the cause of why the Gator will not start. Remove cables. You are using an out of date browser. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. You can also opt to rebuild the motor as it is cheaper, but that may take more time. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. I have a 4x2 John deere gator that won't start. Kawasaki Mule 550,520,500 Engine repair manual. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. Shift it into gear -- first forward, then reverse -- to . 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Very puzzled but happy. JavaScript is disabled. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. I found this J-D parts diagram online to be very helpful. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. Fuel pump seams to be fine. Wiggle the wires to see if they are loose. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. One of the most common reasons for low voltage is age. This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. A forum community dedicated to John Deere Gator owners and enthusiasts. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. In case there are clogged air passages, then air cannot freely flow into the engine. Check your motor for problems. Remove the battery cables. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. Please does anyone have any answers. Check the spark plug after removing it from the engine. The Fact About pdf wiring electric schema That No One Is Suggesting John Deere Gator Wiring Diagram . Due to the highly intricate parts, it is recommended to delegate this work to the professionals. Keep doing this till the engine actually starts. It is important to inspect the plug to see if there is a gap between the center electrode and the ground electrode. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. Engine turns over but will not start. Since this occurrence i have replaced all fuel lines and carburetor. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". Fully charge your batteries if your run time is appreciably less than normal. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. Until the engine during harsh winter days, a John Deere Gator may have problems.... The filter and remove the filter and remove the reflective plate from each with a Briggs and Stratton HP! In a cycle until the engine seems to start properly, ad and content, ad content... 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